Combination no. F 002 A0Z 770
Fuel-injection pump
Pump designation PES3A85D320RS3500
EP type number F 002 A10 408
Governor
Controller designation RSV325…900A1C1601R
Controller type number F002A24225
Customer ident number M&M-FES-SWARAJ
CUSTOMER DATA
Customer ALLGEMEIN
Engine RV3XM+ TremIIIA
TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Inlet line 3.1
Calibrating oil inlet temp. °C 40.0 38.0 42.0
Overflow restrictor (type number) F 002 A10 627
Inlet press. bar 1.5 1.4 1.6
Test nozzle holder assembly 0 681 343 009
Opening pressure bar 173.5 172.0 175.0
Test pressure line 1 680 750 014
Outside diameter mm 6.0
x Inside diameter mm 2.0
x Length mm 600
INJECTION PUMP SETTINGS
START OF DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D Test pressure bar 26.0 25.0 27.0
D Rack travel mm 19.50 18.00 21.00
S Prestroke (as of BDC) mm 3.20 3.15 3.25
C Prestroke (as of BDC) mm 3.20 3.10 3.30
Cam sequence 1-3-2
Port-closing difference °NW 0-120-240
S Tolerance °NW 0.50
Cylinder 1 °NW 0
Cylinder 3 °NW 120 70 170
Cylinder 2 °NW 240 190 290
C Check tolerance °NW 0.75
BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SETTING
D speed rpm 900 900
D Rack travel mm 12.50 12.45 12.55
S Delivery cm3/1000S. 73.00 72.50 73.50
S Spread cm3/1000S. 2.50
C Spread cm3/1000S. 5.00
D speed rpm 325 325
D Rack travel mm 5.60 5.50 5.70
S Delivery cm3/1000S. 10.50 9.00 12.00
S Spread cm3/1000S. 4.00
C Spread cm3/1000S. 6.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
EP test values diesel fuel-injection equipment Page: 2
Customer ID No. M&M-FES-SWARAJ
Combination ID No. F002A0Z770
SETTINGS FOR INJECTION PUMP WITH GOVERNOR
SLIDING SLEEVE TRAVEL/POSITION
CAT Designation Unit Set value min. max. Actual values OT
GUIDE SLEEVE POSITION
D Control lever position ° – 3 – 3
D speed rpm 800 800
S Rack travel mm 0.50 0.30 0.70
Governor spring pre-tension click setting x 2.50
FULL-LOAD DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 900 900
D Aneroid pressure hPa 0 0
S Delivery cm3/1000S. 73.00 72.50 73.50
C Delivery cm3/1000S. 73.00 70.50 75.50
S Spread cm3/1000S. 2.50
C Spread cm3/1000S. 5.00
FULL-LOAD SPEED REGULATION/ASSEMBLY GOVERNOR
CAT Designation Unit Set value min. max. Actual values OT
D Control lever position ° 92.00 88.00 96.00
FULL-LOAD SPEED REGULATION
S Rack travel mm 11.50
S speed rpm 950 945.0 955.0
D Rack travel mm 4.00 4.00
S speed rpm 980 965.0 995.0
D Rack travel mm 0.85 0.30 1.40
S speed rpm 1150
D Rack travel mm 4.00 4.00 4.00
S speed rpm 985
IDLE
CAT Designation Unit Set value min. max. Actual values OT
S Control lever position ° 67.00 63.00 71.00
IDLE WITHOUT AUXILIARY SPRING
D speed rpm 325 325
S Rack travel mm 5.10 5.05 5.15
D speed rpm 100 100
S CRT min. mm 19.00
C CRT min. mm 19.00
TESTING
D speed rpm 325 325
S Rack travel mm 5.60 5.50 5.70
D Rack travel mm 2.00 2.00
S speed rpm 380 350.0 410.0
TORQUE CONTROL
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 900 900
S Rack travel mm 12.50 12.45 12.55
C Rack travel mm 12.50 12.45 12.55
D speed rpm 550 550
S Rack travel mm 12.80 12.70 12.90
C Rack travel mm 12.80 12.70 12.90
D speed rpm 800 800
S Rack travel mm 12.50 12.40 12.60
C Rack travel mm 12.50 12.40 12.60
D speed rpm 700 700
S Rack travel mm 12.70 12.60 12.80
C Rack travel mm 12.70 12.60 12.80
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
EP test values diesel fuel-injection equipment Page: 3
Customer ID No. M&M-FES-SWARAJ
Combination ID No. F002A0Z770
FUEL DELIVERY CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 550 550
S Delivery cm3/1000S. 63.50 62.00 65.00
C Delivery cm3/1000S. 63.50 60.50 66.50
S Spread cm3/1000S. 4.00
C Spread cm3/1000S. 7.00
IDLE DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 325 325
S Delivery cm3/1000S. 10.50 9.00 12.00
C Delivery cm3/1000S. 10.50 7.00 14.00
S Spread cm3/1000S. 4.00
C Spread cm3/1000S. 6.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)