Combination no. F 002 A0Z 770 Fuel-injection pump Pump designation PES3A85D320RS3500 EP type number F 002 A10 408 Governor Controller designation RSV325...900A1C1601R Controller type number F002A24225 Customer ident number M&M-FES-SWARAJ CUSTOMER DATA Customer ALLGEMEIN Engine RV3XM+ TremIIIA TEST PREREQUISITES CAT Designation Unit Set value min. max. Actual values OT Test oil ISO 4113 Inlet line 3.1 Calibrating oil inlet temp. °C 40.0 38.0 42.0 Overflow restrictor (type number) F 002 A10 627 Inlet press. bar 1.5 1.4 1.6 Test nozzle holder assembly 0 681 343 009 Opening pressure bar 173.5 172.0 175.0 Test pressure line 1 680 750 014 Outside diameter mm 6.0 x Inside diameter mm 2.0 x Length mm 600 INJECTION PUMP SETTINGS START OF DELIVERY CAT Designation Unit Set value min. max. Actual values OT D Test pressure bar 26.0 25.0 27.0 D Rack travel mm 19.50 18.00 21.00 S Prestroke (as of BDC) mm 3.20 3.15 3.25 C Prestroke (as of BDC) mm 3.20 3.10 3.30 Cam sequence 1-3-2 Port-closing difference °NW 0-120-240 S Tolerance °NW 0.50 Cylinder 1 °NW 0 Cylinder 3 °NW 120 70 170 Cylinder 2 °NW 240 190 290 C Check tolerance °NW 0.75 BASIC SETTING CAT Designation Unit Set value min. max. Actual values OT SETTING D speed rpm 900 900 D Rack travel mm 12.50 12.45 12.55 S Delivery cm3/1000S. 73.00 72.50 73.50 S Spread cm3/1000S. 2.50 C Spread cm3/1000S. 5.00 D speed rpm 325 325 D Rack travel mm 5.60 5.50 5.70 S Delivery cm3/1000S. 10.50 9.00 12.00 S Spread cm3/1000S. 4.00 C Spread cm3/1000S. 6.00 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) EP test values diesel fuel-injection equipment Page: 2 Customer ID No. M&M-FES-SWARAJ Combination ID No. F002A0Z770 SETTINGS FOR INJECTION PUMP WITH GOVERNOR SLIDING SLEEVE TRAVEL/POSITION CAT Designation Unit Set value min. max. Actual values OT GUIDE SLEEVE POSITION D Control lever position ° - 3 - 3 D speed rpm 800 800 S Rack travel mm 0.50 0.30 0.70 Governor spring pre-tension click setting x 2.50 FULL-LOAD DELIVERY CAT Designation Unit Set value min. max. Actual values OT D speed rpm 900 900 D Aneroid pressure hPa 0 0 S Delivery cm3/1000S. 73.00 72.50 73.50 C Delivery cm3/1000S. 73.00 70.50 75.50 S Spread cm3/1000S. 2.50 C Spread cm3/1000S. 5.00 FULL-LOAD SPEED REGULATION/ASSEMBLY GOVERNOR CAT Designation Unit Set value min. max. Actual values OT D Control lever position ° 92.00 88.00 96.00 FULL-LOAD SPEED REGULATION S Rack travel mm 11.50 S speed rpm 950 945.0 955.0 D Rack travel mm 4.00 4.00 S speed rpm 980 965.0 995.0 D Rack travel mm 0.85 0.30 1.40 S speed rpm 1150 D Rack travel mm 4.00 4.00 4.00 S speed rpm 985 IDLE CAT Designation Unit Set value min. max. Actual values OT S Control lever position ° 67.00 63.00 71.00 IDLE WITHOUT AUXILIARY SPRING D speed rpm 325 325 S Rack travel mm 5.10 5.05 5.15 D speed rpm 100 100 S CRT min. mm 19.00 C CRT min. mm 19.00 TESTING D speed rpm 325 325 S Rack travel mm 5.60 5.50 5.70 D Rack travel mm 2.00 2.00 S speed rpm 380 350.0 410.0 TORQUE CONTROL CAT Designation Unit Set value min. max. Actual values OT D speed rpm 900 900 S Rack travel mm 12.50 12.45 12.55 C Rack travel mm 12.50 12.45 12.55 D speed rpm 550 550 S Rack travel mm 12.80 12.70 12.90 C Rack travel mm 12.80 12.70 12.90 D speed rpm 800 800 S Rack travel mm 12.50 12.40 12.60 C Rack travel mm 12.50 12.40 12.60 D speed rpm 700 700 S Rack travel mm 12.70 12.60 12.80 C Rack travel mm 12.70 12.60 12.80 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) EP test values diesel fuel-injection equipment Page: 3 Customer ID No. M&M-FES-SWARAJ Combination ID No. F002A0Z770 FUEL DELIVERY CURVE CAT Designation Unit Set value min. max. Actual values OT D speed rpm 550 550 S Delivery cm3/1000S. 63.50 62.00 65.00 C Delivery cm3/1000S. 63.50 60.50 66.50 S Spread cm3/1000S. 4.00 C Spread cm3/1000S. 7.00 IDLE DELIVERY CAT Designation Unit Set value min. max. Actual values OT D speed rpm 325 325 S Delivery cm3/1000S. 10.50 9.00 12.00 C Delivery cm3/1000S. 10.50 7.00 14.00 S Spread cm3/1000S. 4.00 C Spread cm3/1000S. 6.00 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set)