Part no. 0 460 426 428
Pump designation VE6/12F1200R908-8
CUSTOMER DATA
Customer Ashok-Leyland
Engine HA 6 DTI 2 U
Power 132.0 kW
TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Calibrating oil return temp. °C 55.0 54.0 56.0
Overflow restriction mm 0.75
Inlet press. bar 0.35 0.30 0.40
Test nozzle holder assembly 1 688 901 027
Opening pressure bar 250.0 247.0 253.0
Test pressure line 1 680 750 073
Outside diameter mm 6.0
x Inside diameter mm 2.0
x Length mm 450.00
SETTINGS/TEST SPECIFICATONS
ASSEMBLY AND ADJUSTMENT DIMENSIONS
CAT Designation Unit Set value min. max. Actual values OT
LDA/HBA stroke mm 5.0
Dimension K mm 3.70 3.60 3.80
Dimension KF mm 8.40 8.20 8.60
MS1 dimension mm 1.65 1.500 1.800
SVS dimension mm 0.8 0.600 1.000
Start of delivery blocking
S Plunger stroke mm 1.30 1.280 1.320
S Outlet A
SETTING CONTROL LEVER POSITION
Control lever spacing YA mm 31.0 29.0 33.0
Control lever spacing YB mm 55.0 51.0 59.0
BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SUPPLY PUMP PRESSURE
D speed rpm 1000 1000
D Aneroid pressure hPa 1000 1000
S Supply pump pressure bar 7.80 7.30 8.30
TIMING DEVICE TRAVEL
D speed rpm 1000 1000
D Aneroid pressure hPa 1000 1000
S Timing device travel mm 1.60 1.50 1.70
FULL-LOAD DELIVERY WITH BOOST
PRESSURE
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1200 1200
D Measurement temperature °C 55 55
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 93.50 93.00 94.00
S Spread cm3/1000S. <=4.0
C Spread cm3/1000S. <=4.0
FULL-LOAD DELIV. WITHOUT BOOST
PRESSURE
D Temperature stabilization speed 1/min 2000 2000
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
Customer ID No.
Combination ID No. 0460426428
CAT Designation Unit Set value min. max. Actual values OT
D Initial temperature °C 65 65
D speed rpm 450 450
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 58.50 58.00 59.00
IDLE
CAT Designation Unit Set value min. max. Actual values OT
IDLE SETTING
D speed rpm 250 250
S Delivery cm3/1000S. 10.00 9.50 10.50
S Spread cm3/1000S. <=6.0
C Spread cm3/1000S. <=6.0
FULL-LOAD SPEED REGULATION
CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1325 1325
D Measurement temperature °C 55 55
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 20.00 18.00 22.00
STARTING FUEL DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 100 100
S Delivery cm3/1000S. 130.00 105.00 155.00
START TRANSITION
D speed rpm 250 250
S Delivery cm3/1000S. 59.00 53.00 65.00
INJECTION-PUMP TEST SPECIFICATIONS
TIMING DEVICE CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1150 1150
D Aneroid pressure hPa 1000 1000
S Timing device travel mm 2.40 2.00 2.80
C Timing device travel mm 2.40 1.80 3.00
D speed rpm 1000 1000
D Aneroid pressure hPa 1000 1000
S Timing device travel mm 1.60 1.50 1.70
C Timing device travel mm 1.60 1.10 2.10
D speed rpm 800 800
D Aneroid pressure hPa 1000 1000
S Timing device travel mm 0.10 0.00 0.20
SUPPLY PUMP PRESSURE CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1000 1000
D Aneroid pressure hPa 1000 1000
S Supply pump pressure bar 7.80 7.30 8.30
D speed rpm 500 500
D Aneroid pressure hPa 1000 1000
S Supply pump pressure bar 5.80 5.10 6.50
OVERFLOW
CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1200 1200
D Measurement temperature °C 55 55
D Aneroid pressure hPa 1000 1000
S Delivery cm3/10s. 166.66 133.33 200.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
Customer ID No.
Combination ID No. 0460426428
CAT Designation Unit Set value min. max. Actual values OT
C Delivery cm3/10s. 166.66 125.00 208.33
S Delivery l/h 60.00 48.00 72.00
C Delivery l/h 60.00 45.00 75.00
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 61 61
D speed rpm 500 500
D Measurement temperature °C 57 57
S Delivery cm3/10s. 138.88 116.68 161.08
C Delivery cm3/10s. 138.88 111.11 166.66
S Delivery l/h 50.00 42.00 58.00
C Delivery l/h 50.00 40.00 60.00
DELIVERY AND BREAKAWAY CURVE
CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1350 1350
D Measurement temperature °C 55 55
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 1.50 0.00 3.00
C Delivery cm3/1000S. 1.50 0.00 3.00
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1325 1325
D Measurement temperature °C 55 55
D Aneroid pressure hPa 1000
S Delivery cm3/1000S. 20.00 18.00 22.00
C Delivery cm3/1000S. 20.00 12.00 28.00
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 800 800
D Measurement temperature °C 56 56
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 92.50 89.50 95.50
C Delivery cm3/1000S. 92.50 88.50 96.50
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 61 61
D speed rpm 540 540
D Measurement temperature °C 57 57
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 92.00 89.00 95.00
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1200 1200
D Measurement temperature °C 55 55
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 93.50 93.00 94.00
C Delivery cm3/1000S. 93.50 90.00 97.00
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 65 65
D speed rpm 450 450
D Measurement temperature °C 61 61
D Aneroid pressure hPa 325 325
S Delivery cm3/1000S. 83.00 82.50 83.50
C Delivery cm3/1000S. 83.00 79.00 87.00
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 65 65
D speed rpm 450 450
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 58.50 58.00 59.00
C Delivery cm3/1000S. 58.50 55.00 62.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
Customer ID No.
Combination ID No. 0460426428
IDLE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 250 250
S Delivery cm3/1000S. 10.00 9.50 10.50
C Delivery cm3/1000S. 10.00 4.00 16.00
D speed rpm 310 310
S Delivery cm3/1000S. 1.50 0.00 3.00
C Delivery cm3/1000S. 1.50 0.00 3.00
SHUTOFF
CAT Designation Unit Set value min. max. Actual values OT
MECHANICAL SHUTOFF
D speed rpm 1200 1200
D Aneroid pressure hPa 1000 1000
S Delivery cm3/1000S. 1.50 0.00 3.00
C Delivery cm3/1000S. 1.50 0.00 3.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)