Part no. 0 460 423 079 Pump designation VE3/12F1150L1186 CUSTOMER DATA Customer CNH Engine S8000 series, 55 HP Power 40.7 kW TEST PREREQUISITES CAT Designation Unit Set value min. max. Actual values OT Test oil ISO 4113 Calibrating oil return temp. °C 55.0 54.0 56.0 Overflow restriction mm 0.75 Inlet press. bar 0.35 0.30 0.40 Test nozzle holder assembly 1 688 901 027 Opening pressure bar 250.0 247.0 253.0 Test pressure line 1 680 750 073 Outside diameter mm 6.0 x Inside diameter mm 2.0 x Length mm 450.00 Shutoff solenoid V 12 Shutoff V 0 SETTINGS/TEST SPECIFICATONS ASSEMBLY AND ADJUSTMENT DIMENSIONS CAT Designation Unit Set value min. max. Actual values OT Dimension K mm 3.7 3.600 3.800 Dimension KF mm 8.8 8.600 9.000 MS1 dimension mm 0.80 0.650 0.950 SVS dimension mm 0.80 0.600 1.000 TLA travel mm 8.7 8.600 8.800 Start of delivery blocking S Plunger stroke mm 0.45 0.430 0.470 S Outlet A SETTING CONTROL LEVER POSITION Control lever spacing YA mm 34.0 32.0 36.0 Control lever spacing YB mm 46.0 43.0 49.0 BASIC SETTING CAT Designation Unit Set value min. max. Actual values OT SUPPLY PUMP PRESSURE D speed rpm 900 900 S Supply pump pressure bar 8.10 7.40 8.80 TIMING DEVICE TRAVEL D speed rpm 900 900 S Timing device travel mm 1.60 1.40 1.80 FULL-LOAD DELIVERY D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 60 60 D speed rpm 1150 1150 D Measurement temperature °C 56 56 S Delivery cm3/1000S. 84.50 84.00 85.00 S Spread cm3/1000S. <=5.5 C Spread cm3/1000S. <=5.5 IDLE CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) Page: 1 BOSCH EP test values diesel fuel-injection equipment Page: 2 Customer ID No. Combination ID No. 0460423079 CAT Designation Unit Set value min. max. Actual values OT IDLE SETTING D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 65 65 D speed rpm 300 300 D Measurement temperature °C 61 61 S Delivery cm3/1000S. 10.00 9.00 11.00 S Spread cm3/1000S. <=7.0 C Spread cm3/1000S. <=7.0 FULL-LOAD SPEED REGULATION CAT Designation Unit Set value min. max. Actual values OT D Temperature stabilization speed 1/min 100 100 D Initial temperature °C 53 53 D speed rpm 1300 1300 D Measurement temperature °C 55 55 S Delivery cm3/1000S. 24.00 22.00 26.00 STARTING FUEL DELIVERY CAT Designation Unit Set value min. max. Actual values OT D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 65 65 D speed rpm 100 100 D Measurement temperature °C 61 61 S Delivery cm3/1000S. 79.00 54.00 104.00 START TRANSITION D Initial temperature °C 65 65 D speed rpm 300 300 D Measurement temperature °C 61 61 S Delivery cm3/1000S. 99.00 93.00 105.00 INJECTION-PUMP TEST SPECIFICATIONS TIMING DEVICE CURVE CAT Designation Unit Set value min. max. Actual values OT D speed rpm 1150 1150 S Timing device travel mm 2.50 2.00 3.00 C Timing device travel mm 2.50 2.00 3.00 D speed rpm 900 900 S Timing device travel mm 1.60 1.40 1.80 C Timing device travel mm 1.60 1.00 2.20 D speed rpm 830 830 S Timing device travel mm 0.80 0.40 1.20 C Timing device travel mm 0.80 0.10 1.50 SUPPLY PUMP PRESSURE CURVE CAT Designation Unit Set value min. max. Actual values OT D speed rpm 900 900 S Supply pump pressure bar 8.10 7.40 8.80 D speed rpm 500 500 S Supply pump pressure bar 5.50 4.80 6.20 OVERFLOW CAT Designation Unit Set value min. max. Actual values OT D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 60 60 D speed rpm 1150 1150 D Measurement temperature °C 56 56 S Delivery l/h 65.00 55.00 75.00 S Delivery cm3/10s. 180.55 152.77 208.33 C Delivery l/h 65.00 53.00 77.00 C Delivery cm3/10s. 180.55 147.22 213.88 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) BOSCH EP test values diesel fuel-injection equipment Page: 3 Customer ID No. Combination ID No. 0460423079 DELIVERY AND BREAKAWAY CURVE CAT Designation Unit Set value min. max. Actual values OT D Temperature stabilization speed 1/min 100 100 D Initial temperature °C 53 53 D speed rpm 1360 1360 D Measurement temperature °C 55 55 S Delivery cm3/1000S. 1.50 0.00 3.00 C Delivery cm3/1000S. 1.50 0.00 3.00 D Temperature stabilization speed 1/min 100 100 D Initial temperature °C 53 53 D speed rpm 1300 1300 D Measurement temperature °C 55 55 S Delivery cm3/1000S. 24.00 22.00 26.00 C Delivery cm3/1000S. 24.00 18.00 30.00 D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 61 61 D speed rpm 700 700 D Measurement temperature °C 57 57 S Delivery cm3/1000S. 86.50 83.50 89.50 C Delivery cm3/1000S. 86.50 83.50 89.50 D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 60 60 D speed rpm 1150 1150 D Measurement temperature °C 56 56 S Delivery cm3/1000S. 84.50 84.00 85.00 C Delivery cm3/1000S. 84.50 82.00 87.00 D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 60 60 D speed rpm 900 900 D Measurement temperature °C 56 56 S Delivery cm3/1000S. 83.00 80.00 86.00 IDLE CAT Designation Unit Set value min. max. Actual values OT D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 65 65 D speed rpm 300 300 D Measurement temperature °C 61 61 S Delivery cm3/1000S. 10.00 9.00 11.00 C Delivery cm3/1000S. 10.00 4.00 16.00 D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 65 65 D speed rpm 410 410 D Measurement temperature °C 61 61 S Delivery cm3/1000S. 1.50 0.00 3.00 C Delivery cm3/1000S. 1.50 0.00 3.00 SHUTOFF CAT Designation Unit Set value min. max. Actual values OT ELECTR. SHUTOFF, CONTROL LEVER IDLE D speed rpm 300 300 S Delivery cm3/1000S. 1.50 0.00 3.00 C Delivery cm3/1000S. 1.50 0.00 3.00 ELECTR. SHUTOFF, CONTROL LEVER FULL LOAD D speed rpm 300 300 S Delivery cm3/1000S. 1.50 0.00 3.00 C Delivery cm3/1000S. 1.50 0.00 3.00 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set)