Combination no. F 002 A0Z 417
Fuel-injection pump
Engine 4R 1040 EJCB
TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Inlet line 3.1
Calibrating oil inlet temp. °C 40.0 38.0 42.0
Overflow restrictor (type number) F 002 A10 627
Inlet press. bar 1.5 1.4 1.6
Test nozzle holder assembly 0 681 343 009
Opening pressure bar 173.5 172.0 175.0
Test pressure line 1 680 750 014
Outside diameter mm 6.0
x Inside diameter mm 2.0
x Length mm 600
INJECTION PUMP SETTINGS
START OF DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D Test pressure bar 26.0 25.0 27.0
D Rack travel mm 10.50 9.00 12.00
S Prestroke (as of BDC) mm 4.10 4.05 4.15
C Prestroke (as of BDC) mm 4.10 4.00 4.20
Cam sequence 1-3-4-2
Port-closing difference °NW 0-90-180-270
S Tolerance °NW 0.50
C Check tolerance °NW 0.75
Cylinder 1 °NW 0
Cylinder 3 °NW 90 15 165
Cylinder 4 °NW 180 105 255
Cylinder 2 °NW 270 195 345
BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SETTING
D speed rpm 1100 1100
D Rack travel mm 13.00 12.95 13.05
S Delivery cm3/1000S. 94.00 93.00 95.00
S Spread cm3/1000S. 3.00
D speed rpm 400 400
D Rack travel mm 8.70 8.60 8.80
S Delivery cm3/1000S. 15.00 13.00 17.00
S Spread cm3/1000S. 5.00
SETTINGS FOR INJECTION PUMP WITH GOVERNOR
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
Page: 1
EP test values diesel fuel-injection equipment Page: 2
Customer ID No. KOEL
Combination ID No. F002A0Z417
SLIDING SLEEVE TRAVEL/POSITION
CAT Designation Unit Set value min. max. Actual values OT
GUIDE SLEEVE POSITION
D Control lever position ° – 3 – 3
D speed rpm 800 800
S Rack travel mm 0.50 0.30 0.70
D Governor spring pre-tension click setting x 4.00 4.00
FULL-LOAD DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1100 1100
D Aneroid pressure hPa 0 0
S Delivery cm3/1000S. 94.00 93.00 95.00
C Delivery cm3/1000S. 94.00 91.50 96.50
S Spread cm3/1000S. 3.00
C Spread cm3/1000S. 6.00
FULL-LOAD SPEED REGULATION/ASSEMBLY GOVERNOR
CAT Designation Unit Set value min. max. Actual values OT
D Control lever position ° 51.00 47.00 55.00
D Control lever position ° 101.00 97.00 105.00
FULL-LOAD SPEED REGULATION
S Rack travel mm 12.00
S speed rpm 1155 1150.0 1160.0
D Rack travel mm 4.00 4.00
S speed rpm 1210 1200.0 1220.0
D Rack travel mm 0.85 0.30 1.40
S speed rpm 1350
D Rack travel mm 4.00 4.00 4.00
S speed rpm 1225
IDLE
CAT Designation Unit Set value min. max. Actual values OT
S Control lever position ° 70.00 66.00 74.00
S Control lever position ° 20.00 16.00 24.00
IDLE WITHOUT AUXILIARY SPRING
D speed rpm 400 400
S Rack travel mm 8.20 8.10 8.30
D speed rpm 120 120
S CRT min. mm 19.00
C CRT min. mm 19.00
TESTING
D speed rpm 400 400
S Rack travel mm 8.70 8.60 8.80
D Rack travel mm 2.00 2.00
S speed rpm 540 510.0 570.0
TORQUE CONTROL
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1100 1100
S Rack travel mm 13.00 12.95 13.05
C Rack travel mm 13.00 12.95 13.05
D speed rpm 500 500
S Rack travel mm 15.00 14.95 15.05
C Rack travel mm 15.00 14.95 15.05
D speed rpm 650 650
S Rack travel mm 14.80 14.70 14.90
C Rack travel mm 14.80 14.70 14.90
D speed rpm 1050 1050
S Rack travel mm 13.00 12.90 13.10
C Rack travel mm 13.00 12.90 13.10
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
EP test values diesel fuel-injection equipment Page: 3
Customer ID No. KOEL
Combination ID No. F002A0Z417
FUEL DELIVERY CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 500 500
S Delivery cm3/1000S. 107.50 105.50 109.50
C Delivery cm3/1000S. 107.50 103.50 111.50
S Spread cm3/1000S. 5.00
C Spread cm3/1000S. 7.00
D speed rpm 650 650
S Delivery cm3/1000S. 114.50 112.50 116.50
C Delivery cm3/1000S. 114.50 110.50 118.50
S Spread cm3/1000S. 5.00
C Spread cm3/1000S. 7.00
IDLE DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 400 400
S Delivery cm3/1000S. 15.00 13.00 17.00
C Delivery cm3/1000S. 15.00 11.00 19.00
S Spread cm3/1000S. 5.00
C Spread cm3/1000S. 7.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
F002A0Z417 KOEL FUEL INJECTION PUMP TEST PLAN
Combination no. F 002 A0Z 417
Fuel-injection pump
Engine 4R 1040 EJCB
TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Inlet line 3.1
Calibrating oil inlet temp. °C 40.0 38.0 42.0
Overflow restrictor (type number) F 002 A10 627
Inlet press. bar 1.5 1.4 1.6
Test nozzle holder assembly 0 681 343 009
Opening pressure bar 173.5 172.0 175.0
Test pressure line 1 680 750 014
Outside diameter mm 6.0
x Inside diameter mm 2.0
x Length mm 600
INJECTION PUMP SETTINGS
START OF DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D Test pressure bar 26.0 25.0 27.0
D Rack travel mm 10.50 9.00 12.00
S Prestroke (as of BDC) mm 4.10 4.05 4.15
C Prestroke (as of BDC) mm 4.10 4.00 4.20
Cam sequence 1-3-4-2
Port-closing difference °NW 0-90-180-270
S Tolerance °NW 0.50
C Check tolerance °NW 0.75
Cylinder 1 °NW 0
Cylinder 3 °NW 90 15 165
Cylinder 4 °NW 180 105 255
Cylinder 2 °NW 270 195 345
BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SETTING
D speed rpm 1100 1100
D Rack travel mm 13.00 12.95 13.05
S Delivery cm3/1000S. 94.00 93.00 95.00
S Spread cm3/1000S. 3.00
D speed rpm 400 400
D Rack travel mm 8.70 8.60 8.80
S Delivery cm3/1000S. 15.00 13.00 17.00
S Spread cm3/1000S. 5.00
SETTINGS FOR INJECTION PUMP WITH GOVERNOR
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
Page: 1
EP test values diesel fuel-injection equipment Page: 2
Customer ID No. KOEL
Combination ID No. F002A0Z417
SLIDING SLEEVE TRAVEL/POSITION
CAT Designation Unit Set value min. max. Actual values OT
GUIDE SLEEVE POSITION
D Control lever position ° – 3 – 3
D speed rpm 800 800
S Rack travel mm 0.50 0.30 0.70
D Governor spring pre-tension click setting x 4.00 4.00
FULL-LOAD DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1100 1100
D Aneroid pressure hPa 0 0
S Delivery cm3/1000S. 94.00 93.00 95.00
C Delivery cm3/1000S. 94.00 91.50 96.50
S Spread cm3/1000S. 3.00
C Spread cm3/1000S. 6.00
FULL-LOAD SPEED REGULATION/ASSEMBLY GOVERNOR
CAT Designation Unit Set value min. max. Actual values OT
D Control lever position ° 51.00 47.00 55.00
D Control lever position ° 101.00 97.00 105.00
FULL-LOAD SPEED REGULATION
S Rack travel mm 12.00
S speed rpm 1155 1150.0 1160.0
D Rack travel mm 4.00 4.00
S speed rpm 1210 1200.0 1220.0
D Rack travel mm 0.85 0.30 1.40
S speed rpm 1350
D Rack travel mm 4.00 4.00 4.00
S speed rpm 1225
IDLE
CAT Designation Unit Set value min. max. Actual values OT
S Control lever position ° 70.00 66.00 74.00
S Control lever position ° 20.00 16.00 24.00
IDLE WITHOUT AUXILIARY SPRING
D speed rpm 400 400
S Rack travel mm 8.20 8.10 8.30
D speed rpm 120 120
S CRT min. mm 19.00
C CRT min. mm 19.00
TESTING
D speed rpm 400 400
S Rack travel mm 8.70 8.60 8.80
D Rack travel mm 2.00 2.00
S speed rpm 540 510.0 570.0
TORQUE CONTROL
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1100 1100
S Rack travel mm 13.00 12.95 13.05
C Rack travel mm 13.00 12.95 13.05
D speed rpm 500 500
S Rack travel mm 15.00 14.95 15.05
C Rack travel mm 15.00 14.95 15.05
D speed rpm 650 650
S Rack travel mm 14.80 14.70 14.90
C Rack travel mm 14.80 14.70 14.90
D speed rpm 1050 1050
S Rack travel mm 13.00 12.90 13.10
C Rack travel mm 13.00 12.90 13.10
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
EP test values diesel fuel-injection equipment Page: 3
Customer ID No. KOEL
Combination ID No. F002A0Z417
FUEL DELIVERY CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 500 500
S Delivery cm3/1000S. 107.50 105.50 109.50
C Delivery cm3/1000S. 107.50 103.50 111.50
S Spread cm3/1000S. 5.00
C Spread cm3/1000S. 7.00
D speed rpm 650 650
S Delivery cm3/1000S. 114.50 112.50 116.50
C Delivery cm3/1000S. 114.50 110.50 118.50
S Spread cm3/1000S. 5.00
C Spread cm3/1000S. 7.00
IDLE DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 400 400
S Delivery cm3/1000S. 15.00 13.00 17.00
C Delivery cm3/1000S. 15.00 11.00 19.00
S Spread cm3/1000S. 5.00
C Spread cm3/1000S. 7.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
Description