Part no. 0 460 423 079
Pump designation VE3/12F1150L1186
CUSTOMER DATA
Customer CNH
Engine S8000 series, 55 HP
Power 40.7 kW
TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Calibrating oil return temp. °C 55.0 54.0 56.0
Overflow restriction mm 0.75
Inlet press. bar 0.35 0.30 0.40
Test nozzle holder assembly 1 688 901 027
Opening pressure bar 250.0 247.0 253.0
Test pressure line 1 680 750 073
Outside diameter mm 6.0
x Inside diameter mm 2.0
x Length mm 450.00
Shutoff solenoid V 12
Shutoff V 0
SETTINGS/TEST SPECIFICATONS
ASSEMBLY AND ADJUSTMENT DIMENSIONS
CAT Designation Unit Set value min. max. Actual values OT
Dimension K mm 3.7 3.600 3.800
Dimension KF mm 8.8 8.600 9.000
MS1 dimension mm 0.80 0.650 0.950
SVS dimension mm 0.80 0.600 1.000
TLA travel mm 8.7 8.600 8.800
Start of delivery blocking
S Plunger stroke mm 0.45 0.430 0.470
S Outlet A
SETTING CONTROL LEVER POSITION
Control lever spacing YA mm 34.0 32.0 36.0
Control lever spacing YB mm 46.0 43.0 49.0
BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SUPPLY PUMP PRESSURE
D speed rpm 900 900
S Supply pump pressure bar 8.10 7.40 8.80
TIMING DEVICE TRAVEL
D speed rpm 900 900
S Timing device travel mm 1.60 1.40 1.80
FULL-LOAD DELIVERY
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 1150 1150
D Measurement temperature °C 56 56
S Delivery cm3/1000S. 84.50 84.00 85.00
S Spread cm3/1000S. <=5.5
C Spread cm3/1000S. <=5.5
IDLE
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
Page: 1
BOSCH EP test values diesel fuel-injection equipment Page: 2
Customer ID No.
Combination ID No. 0460423079
CAT Designation Unit Set value min. max. Actual values OT
IDLE SETTING
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 65 65
D speed rpm 300 300
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 10.00 9.00 11.00
S Spread cm3/1000S. <=7.0
C Spread cm3/1000S. <=7.0
FULL-LOAD SPEED REGULATION
CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1300 1300
D Measurement temperature °C 55 55
S Delivery cm3/1000S. 24.00 22.00 26.00
STARTING FUEL DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 65 65
D speed rpm 100 100
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 79.00 54.00 104.00
START TRANSITION
D Initial temperature °C 65 65
D speed rpm 300 300
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 99.00 93.00 105.00
INJECTION-PUMP TEST SPECIFICATIONS
TIMING DEVICE CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1150 1150
S Timing device travel mm 2.50 2.00 3.00
C Timing device travel mm 2.50 2.00 3.00
D speed rpm 900 900
S Timing device travel mm 1.60 1.40 1.80
C Timing device travel mm 1.60 1.00 2.20
D speed rpm 830 830
S Timing device travel mm 0.80 0.40 1.20
C Timing device travel mm 0.80 0.10 1.50
SUPPLY PUMP PRESSURE CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 900 900
S Supply pump pressure bar 8.10 7.40 8.80
D speed rpm 500 500
S Supply pump pressure bar 5.50 4.80 6.20
OVERFLOW
CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 1150 1150
D Measurement temperature °C 56 56
S Delivery l/h 65.00 55.00 75.00
S Delivery cm3/10s. 180.55 152.77 208.33
C Delivery l/h 65.00 53.00 77.00
C Delivery cm3/10s. 180.55 147.22 213.88
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
BOSCH EP test values diesel fuel-injection equipment Page: 3
Customer ID No.
Combination ID No. 0460423079
DELIVERY AND BREAKAWAY CURVE
CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1360 1360
D Measurement temperature °C 55 55
S Delivery cm3/1000S. 1.50 0.00 3.00
C Delivery cm3/1000S. 1.50 0.00 3.00
D Temperature stabilization speed 1/min 100 100
D Initial temperature °C 53 53
D speed rpm 1300 1300
D Measurement temperature °C 55 55
S Delivery cm3/1000S. 24.00 22.00 26.00
C Delivery cm3/1000S. 24.00 18.00 30.00
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 61 61
D speed rpm 700 700
D Measurement temperature °C 57 57
S Delivery cm3/1000S. 86.50 83.50 89.50
C Delivery cm3/1000S. 86.50 83.50 89.50
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 1150 1150
D Measurement temperature °C 56 56
S Delivery cm3/1000S. 84.50 84.00 85.00
C Delivery cm3/1000S. 84.50 82.00 87.00
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 60 60
D speed rpm 900 900
D Measurement temperature °C 56 56
S Delivery cm3/1000S. 83.00 80.00 86.00
IDLE
CAT Designation Unit Set value min. max. Actual values OT
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 65 65
D speed rpm 300 300
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 10.00 9.00 11.00
C Delivery cm3/1000S. 10.00 4.00 16.00
D Temperature stabilization speed 1/min 2000 2000
D Initial temperature °C 65 65
D speed rpm 410 410
D Measurement temperature °C 61 61
S Delivery cm3/1000S. 1.50 0.00 3.00
C Delivery cm3/1000S. 1.50 0.00 3.00
SHUTOFF
CAT Designation Unit Set value min. max. Actual values OT
ELECTR. SHUTOFF, CONTROL LEVER IDLE
D speed rpm 300 300
S Delivery cm3/1000S. 1.50 0.00 3.00
C Delivery cm3/1000S. 1.50 0.00 3.00
ELECTR. SHUTOFF, CONTROL LEVER FULL
LOAD
D speed rpm 300 300
S Delivery cm3/1000S. 1.50 0.00 3.00
C Delivery cm3/1000S. 1.50 0.00 3.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)