PUMP AND CUSTOMER DATA
PUMP DATA
Edition 30.06.00
Part no. 0 460 414 197
Pump designation VE4/11F1600R857
CUSTOMER DATA
Customer M&M Mumbai
Engine MDI 3200
Power 44 kW
TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Calibrating oil return temp. °C 55 54.0 56.0
Overflow restriction mm 0.75
Inlet press. bar 0.35 0.30 0.40
Test nozzle holder assembly 1 688 901 027
Opening pressure bar 250.00 247.00 253.00
Test pressure line 1 680 750 073
Outside diameter mm 6.00
x Inside diameter mm 2.00
x Length mm 450
SETTINGS/TEST SPECIFICATONS
ASSEMBLY AND ADJUSTMENT DIMENSIONS
CAT Designation Unit Set value min. max. Actual values OT
Dimension K mm 3.7 3.6 3.8
MS1 dimension mm 1.2 1.1 1.3
Start of delivery blocking
S Plunger stroke mm 1.29 1.27 1.31
S Outlet A
SETTING CONTROL LEVER POSITION
Control lever spacing YA mm 37.0 36.0 38.0
Control lever spacing YB mm 54.1 51.1 57.1
BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SUPPLY PUMP PRESSURE
D speed rpm 1500 1500
S Supply pump pressure bar 9.2 8.7 9.7
TIMING DEVICE TRAVEL
D speed rpm 1500 1500
S Timing device travel mm 4.00 3.80 4.20
IDLE
CAT Designation Unit Set value min. max. Actual values OT
IDLE SETTING
S Delivery cm3/1000S. 11.40 9.40 13.40
S Spread cm3/1000S. 5.00
C Spread cm3/1000S. 5.00
FULL-LOAD SPEED REGULATION
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1735 1735
S Delivery cm3/1000S. 41.00 39.00 43.00
STARTING FUEL DELIVERY
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
Customer ID No.
Combination ID No. 0460414197
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 100 100
S Delivery cm3/1000S. 63.00 43.00 83.00
START TRANSITION
D speed rpm 300 300
S Delivery cm3/1000S. 70.00 60.00 80.00
INJECTION-PUMP TEST SPECIFICATIONS
TIMING DEVICE CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1500 1500
S Timing device travel mm 4.00 3.80 4.20
C Timing device travel mm 4.00 3.30 4.70
D speed rpm 1200 1200
S Timing device travel mm 1.30 0.80 1.80
C Timing device travel mm 1.30 0.60 2.00
D speed rpm 960 960
S Timing device travel mm 0.10 0.00 0.20
C Timing device travel mm 0.10 0.00 0.20
SUPPLY PUMP PRESSURE CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1500 1500
S Supply pump pressure bar 9.2 8.7 9.7
D speed rpm 500 500
S Supply pump pressure bar 6.5 6.0 7.0
OVERFLOW
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1600 1600
S Delivery cm3/10s. 172.2 144.5 199.9
S Delivery l/h 62.00 52.00 72.00
C Delivery cm3/10s. 172.2 130.6 213.8
C Delivery l/h 62.00 47.00 77.00
D speed rpm 500 500
S Delivery cm3/10s. 136.1 119.5 152.7
C Delivery cm3/10s. 136.1 113.9 158.3
DELIVERY AND BREAKAWAY CURVE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 1925 1925
S Delivery cm3/1000S. 1.50 0.00 3.00
C Delivery cm3/1000S. 1.50 0.00 3.00
D speed rpm 1850 1850
S Delivery cm3/1000S. 23.00 17.00 29.00
C Delivery cm3/1000S. 23.00 17.00 29.00
D speed rpm 1735 1735
S Delivery cm3/1000S. 41.00 39.00 43.00
C Delivery cm3/1000S. 41.00 35.00 47.00
D speed rpm 1600 1600
S Delivery cm3/1000S. 48.50 45.50 51.50
C Delivery cm3/1000S. 48.50 44.50 52.50
D speed rpm 960 960
S Delivery cm3/1000S. 51.50 51.00 52.00
C Delivery cm3/1000S. 51.50 48.50 54.50
D speed rpm 500 500
S Delivery cm3/1000S. 36.00 33.00 39.00
C Delivery cm3/1000S. 36.00 32.00 40.00
IDLE
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 340 340
S Delivery cm3/1000S. 11.40 9.40 13.40
C Delivery cm3/1000S. 11.40 5.40 17.40
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
Customer ID No.
Combination ID No. 0460414197
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 450 450
S Delivery cm3/1000S. 1.50 0.00 3.00
C Delivery cm3/1000S. 1.50 0.00 3.00
SHUTOFF
CAT Designation Unit Set value min. max. Actual values OT
MECHANICAL SHUTOFF
D speed rpm 1600 1600
S Delivery cm3/1000S. 1.50 0.00 3.00
C Delivery cm3/1000S. 1.50 0.00 3.00
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)