Combination no. F 002 A0Z 455 Fuel-injection pump Pump designation PES6A100D320RS3520 EP type number F 002 A10 051 Governor Controller designation RSV300...1300A5C1414R Controller type number F002A24041 Customer ident number AL-Ennore CUSTOMER DATA Customer ASHOK-LEYLAND Engine AL 412 TC AC Power 111.0 kW TEST PREREQUISITES CAT Designation Unit Set value min. max. Actual values OT Test oil ISO 4113 Inlet line 1.1 Calibrating oil inlet temp. °C 40.0 38.0 42.0 Overflow restrictor (type number) 1 457 413 010 Inlet press. bar 1.5 1.4 1.6 Test nozzle holder assembly 0 681 343 009 Opening pressure bar 173.5 172.0 175.0 Test pressure line 1 680 750 014 Outside diameter mm 6.0 x Inside diameter mm 2.0 x Length mm 600 INJECTION PUMP SETTINGS START OF DELIVERY CAT Designation Unit Set value min. max. Actual values OT D Test pressure bar 26.0 25.0 27.0 D Rack travel mm 10.50 9.00 12.00 S Prestroke (as of BDC) mm 3.70 3.65 3.75 C Prestroke (as of BDC) mm 3.70 3.60 3.80 Cam sequence 1-5-3-6-2-4 Port-closing difference °NW 0-60-120-180 240-300 S Tolerance °NW 0.50 Cylinder 1 °NW 0 Cylinder 5 °NW 60 10 110 Cylinder 3 °NW 120 70 170 Cylinder 6 °NW 180 130 230 Cylinder 2 °NW 240 190 290 Cylinder 4 °NW 300 250 350 C Check tolerance °NW 0.75 BASIC SETTING CAT Designation Unit Set value min. max. Actual values OT SETTING D speed rpm 800 800 D Rack travel mm 11.50 11.45 11.55 S Delivery cm3/1000S. 84.00 83.00 85.00 S Spread cm3/1000S. 3.50 C Spread cm3/1000S. 6.00 D speed rpm 300 300 D Rack travel mm 6.40 6.30 6.50 S Delivery cm3/1000S. 8.00 6.00 10.00 S Spread cm3/1000S. 4.00 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) Combination ID No. F002A0Z455 CAT Designation Unit Set value min. max. Actual values OT C Spread cm3/1000S. 6.00 SETTINGS FOR INJECTION PUMP WITH GOVERNOR SLIDING SLEEVE TRAVEL/POSITION CAT Designation Unit Set value min. max. Actual values OT GUIDE SLEEVE POSITION D Control lever position ° - 3 - 3 D speed rpm 800 800 S Rack travel mm 0.50 0.30 0.70 Governor spring pre-tension click setting x 3.00 FULL-LOAD DELIVERY CAT Designation Unit Set value min. max. Actual values OT D speed rpm 800 800 D Aneroid pressure hPa 190 190 S Delivery cm3/1000S. 84.00 83.00 85.00 C Delivery cm3/1000S. 84.00 81.00 87.00 S Spread cm3/1000S. 3.50 C Spread cm3/1000S. 6.00 FULL-LOAD SPEED REGULATION/ASSEMBLY GOVERNOR CAT Designation Unit Set value min. max. Actual values OT D Control lever position ° 107.00 103.00 111.00 FULL-LOAD SPEED REGULATION S Rack travel mm 10.50 S speed rpm 1425 1420.0 1430.0 D Rack travel mm 4.00 4.00 S speed rpm 1470 1455.0 1485.0 D Rack travel mm 0.85 0.30 1.40 S speed rpm 1650 D Rack travel mm 4.00 4.00 4.00 S speed rpm 1505 IDLE CAT Designation Unit Set value min. max. Actual values OT S Control lever position ° 67.00 63.00 71.00 IDLE WITHOUT AUXILIARY SPRING D speed rpm 300 300 S Rack travel mm 5.90 5.85 5.95 D speed rpm 100 100 S CRT min. mm 10.30 C CRT min. mm 10.30 TESTING D speed rpm 300 300 S Rack travel mm 6.40 6.30 6.50 D Rack travel mm 2.00 2.00 S speed rpm 570 540.0 600.0 TORQUE CONTROL CAT Designation Unit Set value min. max. Actual values OT D speed rpm 800 800 S Rack travel mm 11.50 11.45 11.55 C Rack travel mm 11.50 11.45 11.55 D speed rpm 1300 1300 S Rack travel mm 11.50 11.40 11.60 C Rack travel mm 11.50 11.40 11.60 D speed rpm 500 500 S Rack travel mm 10.40 10.30 10.50 C Rack travel mm 10.40 10.30 10.50 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) Combination ID No. F002A0Z455 BOOST-PRESSURE DEPENDENT FULL-LOAD STOPT CAT Designation Unit Set value min. max. Actual values OT SETTING D speed rpm 500 500 D Pressure hPa 190 190 S Rack travel mm 11.50 11.40 11.60 D speed rpm 500 500 D Pressure hPa 0 0 S Rack travel mm 10.40 10.30 10.50 TESTING D speed rpm 500 500 D Pressure hPa 125 125 S Rack travel mm 11.00 10.90 11.10 D speed rpm 500 500 D Pressure hPa 150 150 S Rack travel mm 11.15 11.05 11.25 FUEL DELIVERY CURVE CAT Designation Unit Set value min. max. Actual values OT D speed rpm 500 500 S Delivery cm3/1000S. 51.50 49.50 53.50 C Delivery cm3/1000S. 51.50 47.50 55.50 S Spread cm3/1000S. 5.00 C Spread cm3/1000S. 7.00 D Aneroid pressure hPa 190 190 D speed rpm 1300 1300 S Delivery cm3/1000S. 90.00 88.00 92.00 C Delivery cm3/1000S. 90.00 86.00 94.00 S Spread cm3/1000S. 5.00 C Spread cm3/1000S. 7.00 STARTING FUEL DELIVERY CAT Designation Unit Set value min. max. Actual values OT D speed rpm 100 100 D Rack travel mm 10.30 10.30 10.30 S Delivery cm3/1000S. 0.00 -7.50 7.50 C Delivery cm3/1000S. 0.00 -10.00 10.00 IDLE DELIVERY CAT Designation Unit Set value min. max. Actual values OT D speed rpm 300 300 S Delivery cm3/1000S. 8.00 6.00 10.00 C Delivery cm3/1000S. 8.00 4.00 12.00 S Spread cm3/1000S. 4.00 C Spread cm3/1000S. 6.00 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set)