Combination no. F 002 A0Z 417 Fuel-injection pump Engine 4R 1040 EJCB TEST PREREQUISITES CAT Designation Unit Set value min. max. Actual values OT Test oil ISO 4113 Inlet line 3.1 Calibrating oil inlet temp. °C 40.0 38.0 42.0 Overflow restrictor (type number) F 002 A10 627 Inlet press. bar 1.5 1.4 1.6 Test nozzle holder assembly 0 681 343 009 Opening pressure bar 173.5 172.0 175.0 Test pressure line 1 680 750 014 Outside diameter mm 6.0 x Inside diameter mm 2.0 x Length mm 600 INJECTION PUMP SETTINGS START OF DELIVERY CAT Designation Unit Set value min. max. Actual values OT D Test pressure bar 26.0 25.0 27.0 D Rack travel mm 10.50 9.00 12.00 S Prestroke (as of BDC) mm 4.10 4.05 4.15 C Prestroke (as of BDC) mm 4.10 4.00 4.20 Cam sequence 1-3-4-2 Port-closing difference °NW 0-90-180-270 S Tolerance °NW 0.50 C Check tolerance °NW 0.75 Cylinder 1 °NW 0 Cylinder 3 °NW 90 15 165 Cylinder 4 °NW 180 105 255 Cylinder 2 °NW 270 195 345 BASIC SETTING CAT Designation Unit Set value min. max. Actual values OT SETTING D speed rpm 1100 1100 D Rack travel mm 13.00 12.95 13.05 S Delivery cm3/1000S. 94.00 93.00 95.00 S Spread cm3/1000S. 3.00 D speed rpm 400 400 D Rack travel mm 8.70 8.60 8.80 S Delivery cm3/1000S. 15.00 13.00 17.00 S Spread cm3/1000S. 5.00 SETTINGS FOR INJECTION PUMP WITH GOVERNOR CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) Page: 1 EP test values diesel fuel-injection equipment Page: 2 Customer ID No. KOEL Combination ID No. F002A0Z417 SLIDING SLEEVE TRAVEL/POSITION CAT Designation Unit Set value min. max. Actual values OT GUIDE SLEEVE POSITION D Control lever position ° - 3 - 3 D speed rpm 800 800 S Rack travel mm 0.50 0.30 0.70 D Governor spring pre-tension click setting x 4.00 4.00 FULL-LOAD DELIVERY CAT Designation Unit Set value min. max. Actual values OT D speed rpm 1100 1100 D Aneroid pressure hPa 0 0 S Delivery cm3/1000S. 94.00 93.00 95.00 C Delivery cm3/1000S. 94.00 91.50 96.50 S Spread cm3/1000S. 3.00 C Spread cm3/1000S. 6.00 FULL-LOAD SPEED REGULATION/ASSEMBLY GOVERNOR CAT Designation Unit Set value min. max. Actual values OT D Control lever position ° 51.00 47.00 55.00 D Control lever position ° 101.00 97.00 105.00 FULL-LOAD SPEED REGULATION S Rack travel mm 12.00 S speed rpm 1155 1150.0 1160.0 D Rack travel mm 4.00 4.00 S speed rpm 1210 1200.0 1220.0 D Rack travel mm 0.85 0.30 1.40 S speed rpm 1350 D Rack travel mm 4.00 4.00 4.00 S speed rpm 1225 IDLE CAT Designation Unit Set value min. max. Actual values OT S Control lever position ° 70.00 66.00 74.00 S Control lever position ° 20.00 16.00 24.00 IDLE WITHOUT AUXILIARY SPRING D speed rpm 400 400 S Rack travel mm 8.20 8.10 8.30 D speed rpm 120 120 S CRT min. mm 19.00 C CRT min. mm 19.00 TESTING D speed rpm 400 400 S Rack travel mm 8.70 8.60 8.80 D Rack travel mm 2.00 2.00 S speed rpm 540 510.0 570.0 TORQUE CONTROL CAT Designation Unit Set value min. max. Actual values OT D speed rpm 1100 1100 S Rack travel mm 13.00 12.95 13.05 C Rack travel mm 13.00 12.95 13.05 D speed rpm 500 500 S Rack travel mm 15.00 14.95 15.05 C Rack travel mm 15.00 14.95 15.05 D speed rpm 650 650 S Rack travel mm 14.80 14.70 14.90 C Rack travel mm 14.80 14.70 14.90 D speed rpm 1050 1050 S Rack travel mm 13.00 12.90 13.10 C Rack travel mm 13.00 12.90 13.10 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) EP test values diesel fuel-injection equipment Page: 3 Customer ID No. KOEL Combination ID No. F002A0Z417 FUEL DELIVERY CURVE CAT Designation Unit Set value min. max. Actual values OT D speed rpm 500 500 S Delivery cm3/1000S. 107.50 105.50 109.50 C Delivery cm3/1000S. 107.50 103.50 111.50 S Spread cm3/1000S. 5.00 C Spread cm3/1000S. 7.00 D speed rpm 650 650 S Delivery cm3/1000S. 114.50 112.50 116.50 C Delivery cm3/1000S. 114.50 110.50 118.50 S Spread cm3/1000S. 5.00 C Spread cm3/1000S. 7.00 IDLE DELIVERY CAT Designation Unit Set value min. max. Actual values OT D speed rpm 400 400 S Delivery cm3/1000S. 15.00 13.00 17.00 C Delivery cm3/1000S. 15.00 11.00 19.00 S Spread cm3/1000S. 5.00 C Spread cm3/1000S. 7.00 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set)