Combination no. F 002 A0Z 362 Fuel-injection pump Pump designation PES6A95D320RS3500 EP type number F 002 A10 437 Governor Controller designation RSV325...750A7C1252R Controller type number F002A20086 Customer ident number KOEL CUSTOMER DATA Customer KIRLOSKAR Engine 6R1080TAG-154HP TEST PREREQUISITES CAT Designation Unit Set value min. max. Actual values OT Test oil ISO 4113 Inlet line 3.1 Calibrating oil inlet temp. °C 40.0 38.0 42.0 Overflow restrictor (type number) F 002 A10 627 Inlet press. bar 1.5 1.4 1.6 Test nozzle holder assembly 0 681 343 009 Opening pressure bar 173.5 172.0 175.0 Test pressure line 1 680 750 014 Outside diameter mm 6.0 x Inside diameter mm 2.0 x Length mm 600 INJECTION PUMP SETTINGS START OF DELIVERY CAT Designation Unit Set value min. max. Actual values OT D Test pressure bar 26.0 25.0 27.0 D Rack travel mm 19.50 18.00 21.00 S Prestroke (as of BDC) mm 3.20 3.15 3.25 C Prestroke (as of BDC) mm 3.20 3.10 3.30 Cam sequence 1-5-3-6-2-4 Port-closing difference °NW 0-60-120-180 240-300 S Tolerance °NW 0.50 C Check tolerance °NW 0.75 Cylinder 1 °NW 0 Cylinder 5 °NW 60 -15 135 Cylinder 3 °NW 120 45 195 Cylinder 6 °NW 180 105 255 Cylinder 2 °NW 240 165 315 Cylinder 4 °NW 300 225 375 BASIC SETTING CAT Designation Unit Set value min. max. Actual values OT SETTING D speed rpm 720 720 D Rack travel mm 13.20 13.15 13.25 S Delivery cm3/1000S. 155.00 154.00 156.00 S Spread cm3/1000S. 3.00 C Spread cm3/1000S. 6.00 D speed rpm 325 325 D Rack travel mm 4.80 4.70 4.90 S Delivery cm3/1000S. 8.00 6.00 10.00 S Spread cm3/1000S. 4.00 C Spread cm3/1000S. 5.50 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) Page: 1 EP test values diesel fuel-injection equipment Page: 2 Customer ID No. KOEL Combination ID No. F002A0Z362 SETTINGS FOR INJECTION PUMP WITH GOVERNOR SLIDING SLEEVE TRAVEL/POSITION CAT Designation Unit Set value min. max. Actual values OT GUIDE SLEEVE POSITION D Control lever position ° - 3 - 3 D speed rpm 700 700 S Rack travel mm 0.50 0.30 0.70 Governor spring pre-tension click setting x 4.00 FULL-LOAD DELIVERY CAT Designation Unit Set value min. max. Actual values OT D speed rpm 720 720 D Aneroid pressure hPa 0 0 S Delivery cm3/1000S. 155.00 154.00 156.00 C Delivery cm3/1000S. 155.00 152.00 158.00 S Spread cm3/1000S. 3.00 C Spread cm3/1000S. 6.00 FULL-LOAD SPEED REGULATION/ASSEMBLY GOVERNOR CAT Designation Unit Set value min. max. Actual values OT D Control lever position ° 95.00 91.00 99.00 FULL-LOAD SPEED REGULATION S Rack travel mm 12.20 S speed rpm 755 752.0 758.0 D Rack travel mm 4.00 4.00 S speed rpm 790 780.0 800.0 D Rack travel mm 0.85 0.30 1.40 S speed rpm 950 D Rack travel mm 4.00 4.00 4.00 S speed rpm 810 IDLE CAT Designation Unit Set value min. max. Actual values OT S Control lever position ° 72.00 68.00 76.00 IDLE WITHOUT AUXILIARY SPRING D speed rpm 325 325 S Rack travel mm 4.30 4.25 4.35 D speed rpm 100 100 S CRT min. mm 19.00 C CRT min. mm 19.00 TESTING D speed rpm 325 325 S Rack travel mm 4.80 4.70 4.90 D Rack travel mm 2.00 2.00 S speed rpm 370 340.0 400.0 TORQUE CONTROL CAT Designation Unit Set value min. max. Actual values OT D speed rpm 720 720 S Rack travel mm 13.20 13.15 13.25 C Rack travel mm 13.20 13.15 13.25 IDLE DELIVERY CAT Designation Unit Set value min. max. Actual values OT D speed rpm 325 325 S Delivery cm3/1000S. 8.00 6.00 10.00 C Delivery cm3/1000S. 8.00 4.50 11.50 S Spread cm3/1000S. 4.00 C Spread cm3/1000S. 5.50 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set)