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0460426432 FUEL INJECTION PUMP TEST PLAN

Part no. 0 460 426 432 Pump designation VE6/12F1200R908-9 Engine HA 6 DTI 2 N Power 122.0 kW TEST PREREQUISITES CAT Designation Unit Set value min. max. Actual values OT Test oil ISO 4113 Calibrating oil return temp. °C 55.0 54.0 56.0 Overflow restriction mm 0.75 Inlet press. bar 0.35 0.30 0.40 Test nozzle holder assembly 1 688 901 027 Opening pressure bar 250.0 247.0 253.0 Test pressure line 1 680 750 073 Outside diameter mm 6.0 x Inside diameter mm 2.0 x Length mm 450.00 SETTINGS/TEST SPECIFICATONS ASSEMBLY AND ADJUSTMENT DIMENSIONS CAT Designation Unit Set value min. max. Actual values OT LDA/HBA stroke mm 6.14 Dimension K mm 3.70 3.60 3.80 Dimension KF mm 8.40 8.20 8.60 MS1 dimension mm 1.75 1.600 1.900 SVS dimension mm 0.4 0.200 0.600 Start of delivery blocking S Plunger stroke mm 1.3 1.280 1.320 S Outlet A SETTING CONTROL LEVER POSITION Control lever spacing YA mm 31.0 29.0 33.0 Control lever spacing YB mm 56.0 52.0 60.0 BASIC SETTING CAT Designation Unit Set value min. max. Actual values OT SUPPLY PUMP PRESSURE D speed rpm 1000 1000 D Aneroid pressure hPa 1000 1000 S Supply pump pressure bar 6.30 5.80 6.80 TIMING DEVICE TRAVEL D speed rpm 1000 1000 D Aneroid pressure hPa 1000 1000 S Timing device travel mm 1.80 1.70 1.90 FULL-LOAD DELIVERY WITH BOOST PRESSURE D Temperature stabilization speed 1/min 100 100 D Initial temperature °C 53 53 D speed rpm 1200 1200 D Measurement temperature °C 55 55 D Aneroid pressure hPa 1000 1000 S Delivery cm3/1000S. 92.00 91.50 92.50 S Spread cm3/1000S. <=4.0 C Spread cm3/1000S. <=4.0 FULL-LOAD DELIV. WITHOUT BOOST PRESSURE D Temperature stabilization speed 1/min 2000 2000 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) Page: 1 EP test values diesel fuel-injection equipment Page: 2 Customer ID No. Combination ID No. 0460426432 CAT Designation Unit Set value min. max. Actual values OT D Initial temperature °C 65 65 D speed rpm 350 350 D Measurement temperature °C 61 61 S Delivery cm3/1000S. 48.00 47.50 48.50 IDLE CAT Designation Unit Set value min. max. Actual values OT IDLE SETTING D speed rpm 270 270 S Delivery cm3/1000S. 9.00 8.50 9.50 S Spread cm3/1000S. <=6.0 FULL-LOAD SPEED REGULATION CAT Designation Unit Set value min. max. Actual values OT D Temperature stabilization speed 1/min 100 100 D Initial temperature °C 53 53 D speed rpm 1325 1325 D Measurement temperature °C 55 55 D Aneroid pressure hPa 1000 1000 S Delivery cm3/1000S. 25.00 23.00 27.00 STARTING FUEL DELIVERY CAT Designation Unit Set value min. max. Actual values OT D speed rpm 100 100 S Delivery cm3/1000S. 130.00 105.00 155.00 START TRANSITION D speed rpm 250 250 S Delivery cm3/1000S. 49.00 43.00 55.00 INJECTION-PUMP TEST SPECIFICATIONS TIMING DEVICE CURVE CAT Designation Unit Set value min. max. Actual values OT D speed rpm 1150 1150 D Aneroid pressure hPa 1000 1000 S Timing device travel mm 2.40 2.10 2.70 C Timing device travel mm 2.40 1.80 3.00 D speed rpm 1000 1000 D Aneroid pressure hPa 1000 1000 S Timing device travel mm 1.80 1.70 1.90 C Timing device travel mm 1.80 1.30 2.30 D speed rpm 800 800 D Aneroid pressure hPa 1000 1000 S Timing device travel mm 0.10 0.00 0.20 C Timing device travel mm 0.10 -0.60 0.80 SUPPLY PUMP PRESSURE CURVE CAT Designation Unit Set value min. max. Actual values OT D speed rpm 1000 1000 D Aneroid pressure hPa 1000 1000 S Supply pump pressure bar 6.30 5.80 6.80 D speed rpm 500 500 D Aneroid pressure hPa 1000 1000 S Supply pump pressure bar 4.30 3.60 5.00 OVERFLOW CAT Designation Unit Set value min. max. Actual values OT D Temperature stabilization speed 1/min 100 100 D Initial temperature °C 53 53 D speed rpm 1200 1200 D Measurement temperature °C 55 55 D Aneroid pressure hPa 1000 1000 S Delivery cm3/10s. 166.66 133.33 200.00 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) EP test values diesel fuel-injection equipment Page: 3 Customer ID No. Combination ID No. 0460426432 CAT Designation Unit Set value min. max. Actual values OT C Delivery cm3/10s. 166.66 125.00 208.33 S Delivery l/h 60.00 48.00 72.00 C Delivery l/h 60.00 45.00 75.00 D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 61 61 D speed rpm 500 500 D Measurement temperature °C 57 57 S Delivery cm3/10s. 111.11 88.91 133.31 C Delivery cm3/10s. 111.11 83.33 138.88 S Delivery l/h 40.00 32.00 48.00 C Delivery l/h 40.00 30.00 50.00 DELIVERY AND BREAKAWAY CURVE CAT Designation Unit Set value min. max. Actual values OT D Temperature stabilization speed 1/min 100 100 D Initial temperature °C 53 53 D speed rpm 1375 1375 D Measurement temperature °C 55 55 D Aneroid pressure hPa 1000 1000 S Delivery cm3/1000S. 1.50 0.00 3.00 C Delivery cm3/1000S. 1.50 0.00 3.00 D Temperature stabilization speed 1/min 100 100 D Initial temperature °C 53 53 D speed rpm 1325 1325 D Measurement temperature °C 55 55 D Aneroid pressure hPa 1000 S Delivery cm3/1000S. 25.00 23.00 27.00 C Delivery cm3/1000S. 25.00 17.00 33.00 D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 61 61 D speed rpm 750 750 D Measurement temperature °C 57 57 D Aneroid pressure hPa 1000 1000 S Delivery cm3/1000S. 95.00 91.50 98.50 C Delivery cm3/1000S. 95.00 90.50 99.50 D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 61 61 D speed rpm 540 540 D Measurement temperature °C 57 57 D Aneroid pressure hPa 1000 1000 S Delivery cm3/1000S. 88.50 85.00 92.00 C Delivery cm3/1000S. 88.50 84.00 93.00 D Temperature stabilization speed 1/min 100 100 D Initial temperature °C 53 53 D speed rpm 1200 1200 D Measurement temperature °C 55 55 D Aneroid pressure hPa 1000 1000 S Delivery cm3/1000S. 92.00 91.50 92.50 C Delivery cm3/1000S. 92.00 88.50 95.50 D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 61 61 D speed rpm 600 600 D Measurement temperature °C 57 57 D Aneroid pressure hPa 150 150 S Delivery cm3/1000S. 80.00 79.50 80.50 C Delivery cm3/1000S. 80.00 76.00 84.00 D Temperature stabilization speed 1/min 2000 2000 D Initial temperature °C 65 65 D speed rpm 350 350 D Measurement temperature °C 61 61 S Delivery cm3/1000S. 48.00 47.50 48.50 C Delivery cm3/1000S. 48.00 44.50 51.50 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set) EP test values diesel fuel-injection equipment Page: 4 Customer ID No. Combination ID No. 0460426432 IDLE CAT Designation Unit Set value min. max. Actual values OT D speed rpm 270 270 S Delivery cm3/1000S. 9.00 8.50 9.50 C Delivery cm3/1000S. 9.00 3.00 15.00 D speed rpm 325 325 S Delivery cm3/1000S. 1.50 0.00 3.00 C Delivery cm3/1000S. 1.50 0.00 3.00 SHUTOFF CAT Designation Unit Set value min. max. Actual values OT MECHANICAL SHUTOFF D speed rpm 1200 1200 D Aneroid pressure hPa 1000 1000 S Delivery cm3/1000S. 1.50 0.00 3.00 C Delivery cm3/1000S. 1.50 0.00 3.00 CAT = Category (D = Default, S = Setting value, C = Check value) OT = Outside Tolerance (X is set)

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